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Sat, 29 Nov 2003, 11:55 AM

Pro Stock Engine Research and Development Benefits Sportsman Racers
By Jeff Romack

Bruce Allen Describes Pro Stock 'Trickle Down' to Sportsman Powerplants




Bruce Allen
While working the other day back in the engine shop, it occurred to me just how much technology is passed down from our Pro Stock engine development program to the engines used by our Sportsman and bracket racing customers. In our ongoing effort to find reliability and power in our Pro Stock program, the engineering and technological progress we have made over the years has found its way into every motor we build at Reher-Morrison.

Finding more power is always a priority in Pro Stock, but there's also a reliability factor to consider as well. A lot of people think a GM DRCE II is built to be as light and as thin as possible. That's true to a certain extent, because a 500 cubic inch Pro Stock engine has so much power, and revs up so much higher, pushing the performance envelope to the very edge, the things that may barely be adequate in a Pro Stock motor will be more than adequate in an engine that produces 400 - 500 horsepower less.

If you're a sportsman racer and you buy an engine from a reputable shop, one that's doing constant research and development, and is aware of all of the new technology available, you're getting extra benefits at no additional charge. On our Pro Stock engines, we're developing new parts that may only mean three to five additional horsepower for us, but those same advancements on a bracket motor may be worth an additional 15 to 20 horsepower! The GM 555 we will build next year, instead of being a 910 horsepower engine, could easily surpass 945 horsepower, and that's because we're utilizing new things we've discovered with our Pro Stock program.


Because of the business we're in, we're always trying to make our motors better. And because of that, next year our Super Series engines may have gas ports, three-piece gaskets, a bigger base circle cam, all of the things that make our GM DRCE Pro Stock engines, not only easier to work on, but run better as well. The bottom line, everyone benefits from what we learn running Pro Stock.

Just one example of where we've made tremendous gains over the years has been in the area of cylinder heads. The cylinder heads we started out racing with years ago were around 18 degrees. Now the heads we use with our GM DRCE II engine are down to 10 degrees. As we keep tipping the valves in the head, making the combustion chamber nicer and more efficient, and getting a better burn, we have more compression with less piston dome, pick up efficiency, and have less detonation and pre-ignition. We've now been able to produce a higher end bracket motor with a 12-degree cylinder head that's pretty much a stock piece. Furthermore, we're in the process of developing a new cylinder head for bracket cars that will be equipped with a 10-degree head, something very similar to what we use with our Pro Stock engines. The neat thing about it is that it's going to be a dedicated casting, unlike a Pro Stock engine which is a raw block, and parts are moved one or two degrees at a time to optimize valve locations and angles.

Even in the area of head gaskets we've made terrific progress that's been beneficial to all of our engine customers. Years ago we used copper head gaskets, put a special paint on them and used extra bolt holes to hold them. Now we use a multi-layered gasket that doesn't use a sealant, and puts a pressure point around the top of the cylinder so that it clamps on its own. It doesn't distort the bore as much and the clamping force is much higher per square inch on the gasket. Now we don't have to use o-ring blocks. Even nitrous motors can run a three-piece gasket without having leakage.


Allen in the pits.
In addition to just being a better system, it's also simpler to clean and maintain. If you have to take your motor apart for whatever reason, or you bring it back to Reher-Morrison for a rebuild, there's less down time involved, so your rebuild is faster and less expensive. But more importantly, if you're at the racetrack or at your shop, you can take the gasket off, put it back on and reuse it.

Other advancements have been made with engine blocks. There was a time when you'd scour junkyards to find a suitable piece. The GM-designed blocks that we now use, which still look very similar to the original Chevy Mark IV, allow us to create more power and efficiency than ever before using smaller diameter rod bearings, and almost small-block size main bearings. The crankshafts are made out of better material and the parts we use have gone down in size. We've also been able to lighten up all of our components. Our engines now have a bigger bore with less stoke, which means a lot less weight, so consequently, everything that goes along with it is smaller and lighter. And because the blocks have advanced in their simplicity, there's less opportunity for something to go wrong. The GM DRCE III that's coming out soon will be another new design of parts, technology and efficiency that will eventually be applied to all engines and another example of the trickle down effect that benefits everybody.


Allen launches.
Dave (Reher) was working on a piston for our 555 engine where he was making adjustments to make it compatible for a single-stage nitrous motor. By adding some strength to the ring package and changing the valve angles for the new heads, our GM 555 nitrous motor will be the least expensive, most powerful nitrous engine on the market with a level of reliability that cannot be matched. All of the valvetrain technology that will work in our Pro Stock Pontiac Grand Am for 10 or 12 runs will last a whole season in a bracket car.

We've started a GM LS1 engine development program for street/strip Corvettes, Camaros and Firebirds. While I was taking apart the LS1, I noticed all of the factory-installed parts on a high-end car such as the Corvette that are also available in street motors and GM-built passenger cars - something most consumers never see or realize. The neat thing is that when you take the LS1 apart, you can see that it has a big diameter camshaft that's rifle drilled. The LS1 has very tight chambers on the cylinder heads and if you take it apart and leave the block sitting there, it looks like a racing engine. That's been passed down by GM Racing and GM engineers all the way down to the buying public, and whether you're buying a new Corvette, or Grand Am, or Monte Carlo, your driving experience is enhanced by GM Racing technology.

In summary, everyone benefits in some way from the technology developed in motorsports. It's just that 95 percent of the time the casual observer doesn't realize it. But as we continue to develop more power, and discover better parts to improve the efficiency of our Pro Stock engine program, you can be assured that pretty soon it will trickle down to help everyone.





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